Real plants.
Measurable results.
How we turn business challenges into practical technology solutions: from the first need to implementation and results, each project shows our engineering approach and the value we deliver to our clients.
A 17-analyzer energy network on one live single-line diagram
From the transformer substation and generator to the power factor correction panel and dozens of distribution panels, the whole electrical infrastructure of the plant is now monitored from a single screen.
- Client
- Forschner Cable Systems, Inc. · Forschner Turkey
- Location
- Kıraç, Istanbul
- Solution
- Energy monitoring on Omnivex SCADA
- 01
The challenge
Every panel had its own analyzer, and operators had to read them one by one. The overall energy balance, load distribution and possible fault points could not be seen as a whole, and reaching some panels physically took time.
- 02
What we did
All 17 analyzers were connected over Modbus TCP and their phase currents, voltages, active and reactive power and power factor were tagged and normalized. A fully dynamic single-line diagram shows breaker states and live values on the diagram itself, with totals calculated in the SCADA’s built-in JavaScript engine.
- 03
The result
For the first time, the energy team sees all 17 points on one screen: which panel’s power factor is falling, which circuit is overloaded, whether the generator has started, and load peaks from EV charging stations.
Live OEE for the cardboard angle profile machine
Pecasan makes honeycomb panels, paper pallets and cardboard angle profiles from 100% recyclable materials. Its angle profile machine now shows how effectively it runs, second by second, on a shop-floor dashboard.
- Client
- Peca Dekor Panel San. ve Tic. A.Ş.
- Location
- Gümüşova, Düzce
- Solution
- Real-time OEE on Omnivex SCADA
- 01
The challenge
Run time, stops and the share of good profiles were collected by hand or estimated after the shift. Losses went unnoticed until the end of the shift, planned and actual output could not be compared, and every rejected profile was wasted raw material.
- 02
What we did
Machine speed, produced count, product length and machine status were read from the existing PLC over TCP. From these four signals the SCADA’s JavaScript module derives planned production, run and stop times, and Availability, Performance and Quality, stored in a database and shown on dynamic gauges.
- 03
The result
OEE became a live signal instead of a report read the next morning. When it drops, operators see at once whether availability, speed or scrap is the cause and act during the shift. The next phase brings the factory’s other machines into the same system.
Your plant could be our next case study
Tell us what you run today and what you want to see. An engineer will get back to you with questions and a first proposal.